Industries · Automotive

A warranty return opens the 8D.Suspect stock is contained everywhere.

Built for Tier 1 and Tier 2 suppliers running IATF 16949, where every PPAP, every engineering change, and every 8D has to stay traceable across quality, engineering, and the supply base, and survive a customer audit and a warranty return.

Built for IATF 16949 automotive suppliers

  • IATF 16949
  • APQP
  • PPAP
  • FMEA
  • 8D

The decision lives in the thread, not the change log.

Incumbents track a change-log entry and a PPAP folder. Unifize reconstructs the decision trace across every function an engineering change touched, and every customer submission it triggered.

When the customer auditor is on site, someone reconstructs it.

The reconstruction always lands on someone. Find your seat, and see what you own when the trace has to hold up on an IATF 16949 audit or a warranty return.

Quality leadership

Every change, deviation, and 8D decision stays reconstructable.

See the quality solution →

Operations leadership

Cross-functional disposition, hold, and run-at-rate decisions move on one accountable thread.

Customer Quality & Program

Customer-specific requirements, PPAP submissions, and 8D responses flow on one governed trail.

Quality Systems & Audit

Layered process audits, internal audits, and management-of-change decisions are captured where they happen.

Engineering & APQP

Engineering and process changes move fast with their FMEA and control-plan rationale sealed to the record.

See the change control solution →

8Ds, change, the sub-tier, training. One trace.

Each runs with IATF 16949 and your customers' CSRs built in. Start with the one that costs you most.

Quality

From the suspect lot at the line to an 8D the OEM accepts, inside the response window.

  • 8D / Corrective Action
  • Nonconformance / MRB
  • Deviation / Deviation Request
  • Internal & Layered Process Audit
See the quality solution →

Change Control

Engineering change carried to the FMEA, the control plan and the customer PPAP.

  • Engineering Change Request (ECR)
  • Controlled Distribution
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Supplier Management

Sub-tier PPAP and supplier 8Ds across the boundary, not by email.

  • Sub-Tier PPAP / APQP
  • Supplier CAPA / 8D
  • Incoming Inspection / MRB
See the supplier solution →

Training & Competency

Every control-plan change cascades to training and the layered audit.

  • Change-Driven Training Cascades
  • Layered Audit Competency

Built to sit beside the ERP, MES, and SPC systems that already run your plant, not to replace them.

  • Coexistence, not replacement

    Unifize sits alongside the ERP, MES, QMS, and PLM you already run. It replaces the ungoverned channels where the decision trace goes missing, not the QAD, Plex, or InfinityQS systems that hold your production and SPC data.

  • Auditable e-signatures

    Every approval is captured as an attributable, time-stamped electronic signature, so the decision trace is the audit trail your customer auditor asks for, not a reconstruction under a controlled-shipping clock.

  • IATF 16949 and PPAP questions, answered directly

    PPAP assembly, engineering-change impact, FMEA and control-plan linkage, and layered-process-audit posture are walked through with your team before anything touches a controlled record.

The moments that start a clock you don't control.

Customer and certification deadlines, not internal outcomes. Each one routes to the process that answers it and the team that owns the response.

OEM quality hold · controlled shipping (CS-1/CS-2)

Routes to 8D / Corrective Action · owned by Quality

8D overdue on a warranty return

Routes to 8D / Corrective Action · owned by Quality

PPAP rejected at cut-in

Routes to Engineering Change Request (ECR) · owned by Customer Quality & Program

The cost is real. It just never lands on a line you can see.

Coordination tax, per company per year

$1.7Mto$18.8M

Paid in chasing, handoffs and rework, one coordination event at a time. No budget line carries it, so nobody owns it. Modeled across 87 companies and 1.57M employees in the segment.

Coordination eventWhat’s at risk
  • Engineering change → PPAPECR-3180Engineering / Qualitycycle time; a PPAP rejection at cut-in
  • Warranty return → 8D8D-4402Qualityan overdue response; a customer scorecard hit
  • Supplier PPAP / 8DTier 2 steelSupplier Qualitymaterial on hold; a sub-tier defect at the line
  • Production hold / run-at-rateSuspect bracketsOperationsline downtime; a failed safe launch
  • Layered process audit cascadeWelding LPAQuality Systemsan open gap between effectivity and completion
Every instance, every team. None of it on a budget line.

Incumbents track the change log. Unifize reconstructs the decision.

Pick a change, an 8D, or a PPAP you could not replay at the last customer audit. We will reconstruct it live.